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AS9100 Lead Auditor Course
The AS 9100 Lead Auditor course is the specialized "gold standard" for professionals in the Aviation, Space, and Defense (AS&D) industries. Aligned with CQI-IRCA (Course ID: PR310), this training provides the rigorous skills required to audit a Quality Management System (QMS) against the unique requirements of the aerospace sector.

This 5-day (40-hour) intensive program is built upon ISO 9001:2015 but adds over 100 additional requirements specific to the aerospace industry. The course focuses on high-risk factors such as flight safety, counterfeit parts prevention, and operational risk.
Key Learning Objectives:
- Aviation Specifics: Auditing Configuration Management, Product Safety, and Ethical Behavior.
- Risk-Based Thinking: Evaluating how aerospace organizations manage risk throughout the supply chain.
- Audit Leadership: Managing an audit team in highly regulated and technically complex environments.
- Special Processes: Understanding how to audit processes where results cannot be fully verified by subsequent inspection (e.g., heat treating, welding).
CQI-IRCA and the International Aerospace Quality Group (IAQG) expect a high level of prior knowledge:
- QMS Knowledge: A solid understanding of ISO 9001:2015 and the PDCA cycle.
- AS 9100 Familiarity: Knowledge of the AS 9100 Rev D standard and its aerospace-specific terminology.
- Industry Context: Basic understanding of aerospace regulatory requirements (e.g., FAA, EASA, or local civil aviation authorities).
- Experience: It is highly recommended that delegates have worked within an aerospace manufacturing or service environment.
The training covers the specialized lifecycle of an aerospace audit:
- Context & Product Safety: Auditing the organization’s ability to ensure safety throughout the product life cycle.
- Configuration Management: Verifying how the laboratory or factory manages changes to product design and specifications.
- Counterfeit Parts: Assessing the effectiveness of the prevention and detection systems.
- Operational Risk: Auditing the integration of risk management into the production and service provision processes.
- Reporting: Writing non-conformity reports (NCRs) that focus on product integrity and regulatory compliance.
- Aerospace Quality Managers: Responsible for maintaining AS 9100 certification.
- Suppliers to the Defense/Aviation Industry: Companies that must meet Tier 1 and Tier 2 audit requirements.
- Technical Directors & Engineers: Involved in aerospace design and production oversight.
- Internal & External Auditors: Seeking to conduct professional audits in the AS&D sector.
- Consultants: Advising companies on aerospace-specific quality management.
- Course Certificate: Awarded upon successful completion of the continuous assessment and the final IRCA examination.
- IRCA Registration: This certificate is the core requirement to register as an Aerospace Lead Auditor with CQI-IRCA.
- IAQG Recognition: While IRCA provides the auditor registration, this training is often a prerequisite for becoming an Authenticated Aerospace Auditor (AEA) on the IAQG OASIS database.
Q: Is this course the same as ISO 9001 Lead Auditor training?
A: No. While it includes ISO 9001, it adds nearly 30% more content focused on aerospace safety, configuration, and regulatory requirements. An ISO 9001 certificate is usually not sufficient for aerospace-level auditing.
Q: What is the exam format?
A: The CQI-IRCA exam is an online proctored exam, lasting approximately 2 hours. It is restricted open-book and heavily emphasizes situational aerospace case studies.
Q: Do I need an engineering degree?
A: It is not a mandatory requirement for the course, but a technical background is extremely beneficial given the complexity of the aerospace production and design clauses.
Q: What is the “OASIS” database?
A: The Online Aerospace Supplier Information System (OASIS) is where all aerospace audit results and certified auditors are listed globally. This course is the first step toward getting listed.
Q: Can I audit for an airline with this?
A: Yes, AS 9100 is widely used by airlines and maintenance organizations (MROs), though some may also require AS 9110 (Maintenance specific) or AS 9120 (Distribution specific) training.
Module 1: The Aerospace Regulatory Framework
Module 2: Auditing Planning, Design, and Risk
Module 3: Auditing Aerospace Operations & Supply Chain
Module 4: Audit Leadership & ISO 19011 Application
Module 5: Aerospace Reporting & Corrective Action
- Download the exam course outine
The course highlights:
- Duration 40 Hours
- Language English
- Level Advanced
- Mode Online/ Corporate